嵌入式安全产品柔性自动化测试系统设计

Design of a Flexible Automated Testing System for Embedded Security Products

摘要:

针对小批量、多品种、多形态嵌入式安全产品手动测试效率低、质量一致性差等问题，常规自动化测试系统存在建线成本高、复用率低等痛点。本文提出一种柔性自动化测试系统解决方案，在集成自动化装置、机器视觉、精密机械控制、关节机器人和嵌入式安全产品专用测试设备等硬件基础上，构建了柔性自动测试产线、柔性测试线管理子系统和柔性批量测试子系统，实现了多型嵌入式安全产品的柔性全自动测试。经实际应用表明，该系统柔性适配种类超10种，换线时间小于5min，测试人员减少66.7%，单次测试时间减少46.98%，产能提升88.64%。为嵌入式安全产品的智能制造提供了可扩展的自动化测试范式，对提升生产效率、缩短交付周期和保障产品质量具有显著实践价值。

Abstract:

A flexible automated testing system solution is proposed to address the challenges of low efficiency and inconsistent quality in manual testing of small-batch, multi-variety, and multi-form embedded security products, as well as high setup costs and low reusability in conventional automated testing systems. Based on integrated hardware including automated devices, machine vision, precision mechanical control, articulated robots, and specialized testing equipment for embedded security products, the system comprises a flexible automated testing production line, a flexible test line management subsystem, and a flexible batch testing subsystem, enabling fully automated testing for multiple types of embedded security products. Practical applications demonstrate that the system is adaptable to over 10 product types with a line changeover time of less than 5 minutes, reduces testing personnel by 66.7%, decreases individual test time by 46.98%, and increases production capacity by 88.64%. It provides a scalable automated testing paradigm for the intelligent manufacturing of embedded security products, offering significant practical value in enhancing production efficiency, shortening delivery cycles, and ensuring product quality.