Abstract:With the increase of equipment autonomy and localization requirements, the key components of domestic high-power chassis transmission system (hydraulic mechanical gearbox + transfer case) have become more and more important. The standard configuration of the axle super-heavy chassis, but due to the large load capacity of the equipment, the structure and operation of the key components of the high-power chassis transmission system are complex, and the driver’s operation requirements are high. In the early stage of the delivery of new equipment to the army, it often appears due to driving equipment use risks and hidden dangers caused by non-standard operator operations. Therefore, the research is based on the analysis of the driver's operating data by the equipment, and quantitatively researches the risks and hidden dangers caused by each kind of irregular operation. When a certain limit is reached, the driver is prompted to perform timely inspection and maintenance, which is effective improve the reliability and comprehensive support of equipment.